In recent years, the use of laser processing in the industrial upgrading process of many industries has provided a broader space for laser applications, as well as more innovation and exploration. With the rapid development of information technology, the demand in the communication industry is also growing. As an important infrastructure in the communication industry, the construction and maintenance of transmission towers have become increasingly important. Cutting is an essential part of the tower manufacturing and maintenance process. Traditional cutting methods have problems such as wide cutting gaps, poor cutting accuracy, complex processes, low efficiency, and safety hazards. However, SENFENG high power fiber laser cutting machine provides higher quality connectors for tower manufacturing, and its superior performance meets the high standards of the tower industry, bringing a new solution to the tower industry.
Efficient cutting process
The processing flow of tower manufacturing usually involves many processes, including cutting, drilling, welding, etc. Using ordinary processing technology can only achieve single-process operations, resulting in extended processing time and failure to achieve resource integration. SENFENG laser cutting machines can complete multiple processes on the same equipment, greatly improving work efficiency and economic benefits. At the same time, due to the different shapes and sizes of transmission towers, traditional cutting methods often require different cutting tools and equipment, while laser cutting can achieve cutting of different shapes and sizes by adjusting the shape and size of the laser beam.
High-precision cutting technology
Precision and quality are very important factors in tower manufacturing and maintenance. The precision and quality of towers directly affect the installation and use of communication equipment. SENFENG fiber laser cutting machine can achieve high-precision cutting, with accuracy up to two decimal places, providing higher quality connectors for tower manufacturing and effectively ensuring the stability of long-term high-altitude loads.
Wide range of cutting materials
Transmission towers have high stability requirements for the base and structure due to their large load, mainly using medium-thick plates of 16 mm or more, of which large and long strip plates account for a considerable proportion. SENFENG laser cutting machine has a selectable length of 12m, which can meet various requirements such as cutting large and medium-thick plates, and also realize ±45° bevel cutting, efficiently processing angle iron connectors, flange reinforcement, flange plates, and other workpieces, bringing double advantages of high efficiency and high quality!
High material utilization rate
The traditional shearing plate utilization rate is only 70%, and the material waste is serious. SENFENG fiber laser cutter integrates cutting and hole-making into “one-stop” processing, which can be completed by only 2-3 workers instead of 20 workers. Also, SENFENG self-developed intelligent CNC system is stable, reliable, and easy to deploy, maximizing the utilization of materials and greatly reducing material costs. The sheet utilization rate can reach up to 97%. For tower manufacturing enterprises with an annual output of around 100,000 tons, using two SENFENG fiber laser cutting machines is expected to reduce energy consumption by 50% and production costs by 15%.
High-safety cutting method
Compared with traditional cutting methods, laser cutting does not require direct contact with the cutting material, avoiding safety hazards during the cutting process. At the same time, SENFENG equipment adopts a safety light curtain, and the machine stops when someone enters the range, protecting personal safety.
In summary, the appearance of SENFENG fiber laser cutting machine has brought a new solution to the tower industry. Its characteristics of high efficiency, high precision, high safety, and a wide range of applications can meet the different needs of the tower industry, improving production efficiency and quality. In the future development, laser cutting technology will become more and more mature, bringing more innovation and development to the tower industry.
